PolyU and CLP Power Hong Kong Limited (CLP Power) have jointly developed a smart “Generator Inspection Robot”. By integrating robotics with fibre-optic sensing technology for generator inspections, the project overcomes traditional manual inspection limitations, significantly enhancing the efficiency of inspections and operational safety. The project won a Gold Medal and a special prize—Best International Invention & Innovation, from the National Research Council of Thailand—at the 51st International Exhibition of Inventions Geneva. This international recognition testifies to the achievements of PolyU and CLP Power in fostering industry-academia-research collaboration, injecting momentum into Hong Kong’s development in innovative technology and research talent.
A highly reliable electricity supply is vital to the city’s social and economic development. As a core facility of the power system, generator inspection and maintenance always require a high level of technical expertise and stringent safety standards. A generator primarily comprises the stationary outer component “stator” and the internal rotating component “rotor”. Traditional inspections require the removal of the rotor that weighs approximately 50 tonnes, a complex process involving heavy lifting operations and extensive logistical arrangements.
In light of the unique design of some gas-fired generators at CLP Power’s Black Point Power Station, which incorporate internal ventilation baffles, no suitable robotic inspection solutions had previously been available on the market. In response to this operational need, Prof. TAM Hwa-yaw, Associate Director of the Photonics Research Institute (PRI) and Chair Professor of Photonics of the Department of Electrical and Electronic Engineering, led a team of researchers and undergraduates to collaborate with CLP Power’s Generation Business Group to develop a 36‑millimetre‑thick “Generator Inspection Robot” specifically designed to suit the structural characteristics of the generators concerned.
The robot can flexibly navigate the narrow air gaps between the rotor and the stator, and cross the ventilation baffles inside to automatically complete major inspection tasks without removing the rotor. These inspections include visual checks of ventilation ducts, assessing the insulation condition of stator core laminations and conducting wedge tightness inspections through tapping. Compared to manual inspection, the robot helps enhance inspection efficiency while optimising long-term maintenance arrangements.
The robot is also equipped with a fibre-optic sensing network to monitor the operational status of its own key components. This ensures its operational stability while navigating the generator’s air gaps, ensuring smooth progression of inspection tasks.
Press release: https://polyu.me/4sD8Ioc
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| Research Units | Photonics Research Institute |
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