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PolyU develops new human-safe magnetorheological fibres, leading innovations in smart wearable textiles

12 Jan 2026

Research Results

A research team led by Prof. TAO Xiaoming, Director of Research Institute for Intelligent Wearable Systems (RI-IWEAR), Vincent and Lily Woo Professor in Textiles Technology and Chair Professor of Textile Technology of the School of Fashion and Textiles, has achieved a revolutionary breakthrough in smart materials, successfully developing soft magnetorheological textiles that can flexibly deform and modulate their mechanical properties under a human-safe magnetic field.  Driven by electricity and programmable control, these new materials combine lightweight, flexible and breathable textile characteristics, making them widely applicable in smart wearables, soft robotics, virtual reality and metaverse haptic experiences.

The research team fabricated soft magnetic polymer composite fibres – just 57 micrometers in diameter – by uniformly dispersing magnetic powders in a plastic material (a low-density polyethylene matrix). These fibres not only achieve precise control under low-strength magnetic fields but also solve the problem of heavy magnetic powders. Furthermore, they can be spun into yarns and multi-layer fabrics to realise large-area, controllable deformation. This ground-breaking research was awarded HK$62.37 million under the Research Grants Council’s 2024/25 Theme-based Research Scheme, and has been published in the international journal Nature, in the paper titled “Vector-Stimuli-Responsive Magnetorheological Fibrous Materials”.

Unlike traditional smart materials that respond to scalar stimuli such as voltage, current or temperature, these in-house-developed magnetorheological textiles offer unique directionally controllable responses, enabling the development of the following three innovative fabric materials. 

  1. Flexible Smart Gripper: With electric current controlling the fabric stiffness, the gripper can flexibly grasp soft, fragile or irregularly shaped items – such as worms, tofu, blueberries, mung bean cake, potato chips and fusilli – just like human fingers, significantly reducing the risk of damage or deformation during operation.
  2. Remote Emulation Haptic Finger Glove: The all-fabric materials can accurately replicate the surface textures and tactile hardness of different objects. Lightweight and comfortable to wear, they are suitable for diverse applications ranging from remote surgical training, stroke rehabilitation training and virtual fitting, addressing the common drawbacks of bulkiness and heaviness in similar haptic gloves available on the market.
  3. Active Ventilation and Thermal-Regulation Fabrics: Addressing the moisture and thermal management challenges in textile clothing, these fabrics can intelligently adjust air permeability by driving fibre structure deformation through electronically controlled magnetic fields, thereby significantly enhancing wearer thermal and moisture comfort.

Press release: https://polyu.me/4jHfM0m

 

Online coverage:

Mirage - https://polyu.me/3LwIJiD

Hong Kong Economic Journal - https://polyu.me/49EuwbF (subscription required)

Hong Kong Economic Times - https://polyu.me/4jD8b2O

Hong Kong Commercial Daily - https://polyu.me/3YEqlaG

Bastille Post - https://polyu.me/49DceaL

Dot Dot News - https://polyu.me/4qOKsyL

Headline for HK - https://polyu.me/3LGNqGM

Fibre 2 Fashion - https://polyu.me/4bxJNNN

Yahoo Tech - https://polyu.me/4qrdqFk

msn - https://polyu.me/4pL5225

EurekAlert - https://polyu.me/3Nom7Sl

 


Research Units Research Institute for Intelligent Wearable Systems

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