Asian Ergonomics Design Lab focuses on ergonomics and human factors in design application, ranging from physical ergonomics to cognitive ergonomics within the Asian context. Asian Ergonomics Design Lab works closely with other institutes locally and internationally to advance the knowledge in ergonomics. Asian Ergonomics Design Lab has created the first-ever digital database (SizeChina project) of Asian head and face shapes which can be used by designers and manufacturers internationally.
Recent projects have focused on AI enhanced digital human modelling and product design, social robots, ergonomics issues in geriatric population and the use of mobile devices, cultural differences, comfort and pain modelling, head, face and ear anthropometrics and 3D design tools for related products development, wearable products design and development such as face mask, face shield and headset design.
Asian Ergonomics Design Lab works with industrial partners through consultancy projects and university-industry collaborative projects. The research and development at Asian Ergonomics Design Lab is essential for creating better products for the Asian markets. The lab encourages visitors to come by to visit its facilities and discuss their requirements.
Location: V711-V712, 7/F, JCIT
Asian Ergonomics Design Lab contributes 3D Chinese Head and Face Studies in this project
In the light of the sudden surge in demand for personal protective equipment (PPE) from frontline medical staff, PolyU has been collaborating with Hospital Authority to design and produce 3D-printed eye shields and face shields. PolyU mobilised all its 3D printers in its University Research Facility in 3D Printing (U3DP) to produce 700 pieces of eye shields for QEH in 10 days, the University has also designed and made 800 new face shields for the Hospital Authority (HA) in five days.
PolyU Design is proud to be part of the project to help improve the fit and comfort of the design and solve sizing problem by using our research output of 3D Chinese head and face studies from the Asian Ergonomics Design Lab.
The first-ever 3D digital database of Chinese head and face shapes
Designing products to fit the human body is no easy task. Accurate anthropometric information is necessary, and the type of information available is crucial. For instance, one-dimensional body measurements are widely used to design products such as furniture. However, these information do not provide sufficient detail to produce well-fitting head and face products.
Recently, the availability of 3D models of the human body has made the task easier, but those models are based on data from Western 3D body scans, including head and face scans. This means that products such as helmets and facial masks might not fit Chinese head shapes, a problem that Dr Luximon Yan and her research team from the School of Design, sought to address.
SizeChina Faceform
The research team created a new 3D design and evaluation tool called SizeChina Faceform, based on a database of anthropometric data collected from more than 2,000 Chinese adults located around the country. Researchers selected sample head scans and used the dimensions as a reference to create small, medium and large face templates for both men and women.
The team also created a user-friendly interface using the Solidworks computer-aided design software, to make it simple for designers to use the face templates for designing and evaluating products. The interface has three main tabs that allow the designer to select templates with the appropriate head dimensions, face dimensions and face shape, as well as the gender that fit for Chinese people.
Once a suitable head and face shape template is selected, a 3D headwear product design file can be imported. The 'product' can then be simply overlaid onto the template to check the fit and identify where changes are needed to fit the Chinese head shape. The software can also be used to design products from scratch, ensuring a better fit from the beginning of the process rather than at the final evaluation stage.
This digital design tool is an excellent example of how innovative research can be translated into practical products for the benefit of industry and society. Well-fitting products like helmets are not only more comfortable to wear, but can also help save lives. The researchers plan to develop the software further so that it can be used to design products for other parts of the body, such as footwear.
Effects of the Design
Asian Shape
SizeChina has demonstrated that the difference between the shape of Asian and Western heads is even larger than suspected. The design of products like helmets, hygienic facemasks and eyewear requires a radical rethinking from first principles.
Asian Aesthetics
The aesthetic direction of the Western head and has developed from the underlying Caucasian shape. The wider Asian head and face calls for an entirely new approach to product aesthetics.
Asian Design Research
The SizeChina project has made a significant step towards creating a complete database of Asian body shapes. The next step is to fully digitally map the entire Asian body shape. The success of SizeChina will stimulate important new design research across Asia.
